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- Lower Stiffener Because a steel mold runs the risk of deformation during heat treatment due to large lower stiffeners, we decided to divide the core mold into 3 different parts and process them using precision CNC assembly.
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- Bumper Flank The bumper flank mold has a very complex structure which includes a 6 slider, 26 angle lifter and some of them are an accelerated lifter. Too many angle lifters may cause strain marks on the product surface.
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- HVAC System The cavity and core side mold of an HVAC product must be precisely aligned to prevent product flashing.
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- Speaker Grille Speaker grilles feature a high-density mesh that can only be machined using a high precision EDM. Flash and sticking may occur if not handled carefully.
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Tow Eye Cover
Project:Golf Variant
Country:Mexico
Brand:VW
Product:Tow Eye Cover
Material:PC+ABS
Steel:XPM
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- Cockpit Module The cap holder pad is made of soft rubber which can cause partial sticking to the mold. Our mold can always guarantee smooth part release. Our client can choose between regular molding or reverse molding depending on their needs.
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- Front Grille During the early stages of production, we will perform mold flow analysis, working out the flow direction and strain, providing various gating solutions for our client.
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- Fog Lamp Cover We have performed many mold flow analyses during design stage to make sure that the knit lines are concealed from the consumer. We have managed to solve the problem by maintaining proper injection pressure, mold temperature and other parameters.
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- Door Armrest Our client used to have two sets of molds for each product and required 24 hours to switch between different production applications, leading to a poor efficiency.
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- Water Tank Water tanks are made using a reserve mold, which itself is made using another mold. This process involves direct gating through a hot runner and uses beryllium copper for a better cooling.
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- Reinforcement Reinforcements feature a variety of assembly holes, with the large mold size leaving space for assembly hole embeddings to allow for an easy modification of assembly hole position.